The operator can then depressurize the compressor to fix each leaking fittings with sufficient Teflon tapes. Fittings with leakages will form bubbles, which is indicative of maintenance. Next, the operator can apply soapy water solution around each fitting after sufficiently pressurizing the unit. To repair leakages in the unit, operators must first unplug every adjoining tool and hose and then start the air compressor booster to allow pressure to build. This includes repairing leaks, replacing unloader valves, adjusting airflow, restoring power, repairing electrical issues, and replacing broken intake filters. The prolonged absence of maintenance of the unit can lead to an explosion.Īlthough it is good practice to contract professionals for complex repairs, operators can also carry out common air compressor repairs. Notwithstanding, air compressor repair may be more viable in the light of prevalent conditions.Īir compressors malfunction or break down when they cannot meet three primary requirements: adequate power, pressure maintenance, and proper airflow control. Although procuring a new compressor seems expensive initially, cost savings from decreased maintenance, increased reliability, and high efficiency will lead to reduced payback time. However, the operator must incorporate several relevant considerations into its choice. Lastly, after accounting for the current needs in an organization, it may become ideal for operators to replace a faulty compressor with a larger unit to cater to the increased organizational needs.Ĭonsequently, replacing or repairing air compressor units are viable options in an organization. Moreover, the overall energy efficiency of newer compressor models can inform the operator to opt for replacement, as the new unit could offset procurement costs through electricity savings.įurthermore, in the event of the non-availability of spare parts, compressor replacement seems like a more viable option. On the other hand, air compressor replacement may be the better option if the operator has experienced significant numbers of breakdowns, which is indicative of future ones. Repair is a better option for a reliable air compressor than outright replacement. Finally, the general reliability of the compressor is a significant factor that indicates the potential frequency of breakdowns. Repair is more viable and less time-consuming when spare parts are readily available. Operators also consider newer technologies when deciding on repair or replacement: if newer air compressor models exhibit similar qualities to the damaged one, the operator may opt for repairs.Īnother consideration includes the availability of spare parts for repair. Moreover, operators may prioritize compressor repair over replacement if the current compressor is relatively new with few operational hours. Shop NiGen’s portable industrial air compressors now! Factors to Consider However, several factors determine their choice, including compressor age, energy efficiency, repair history, overall reliability, and ultimately, repair/replacement costs. Operators must choose between repairing or replacing the compressor to mitigate these adverse effects. Thus, an air compressor breakdown-induced downtime is detrimental to operators due to lost production, increased costs, and reduced overall business efficiency. ReplacementĬompressed air is essential for daily operations in several industrial applications. This article highlights some considerations for air compressor repairs and replacement and presents a guide to some common compressor repairs. Moreover, operators can fix minor issues in-house and take more complex ones to professionals for repairs. However, the choice depends on several factors, including the repair history, reliability, repair/replacement cost, and energy efficiency. Operators can opt for air compressor replacement or repair to significantly minimize breakdown-induced downtimes and costs.
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